PRESS-FIT TECHNOLOGY – 

STRONG CONNECTIONS

Press-fit technology enables high-quality, solderless electrical connections. With this special connection technique, individual contact parts or entire assemblies are press-fit with press-fit zones in metallised recesses on a circuit board. This results in gas-tight, conductive contact between the press-fit pin and the screw hole. A clean connection and low contact resistance require a press-fit zone with a larger diagonal than the hole diameter on the circuit board. Forming of the press-fit pin and the circuit board results in a gas-tight, mechanically reliable electrical connection.

Innovative technology, quality without compromise

With Härter press-fit zones, the Härter Group offers an innovative, solderless connection technology for a wide range of requirements on an international scale. Punching tools developed and produced at our in-house tool shop form the foundation for high process reliability. Our production undergoes continuous process monitoring with state-of-the-art camera systems and 3D measurement equipment. We actively involve customers in our quality management. Tailored control plans and long-time studies (trend analyses) of select features are other important components of our comprehensive quality concept.

ADVANTAGES OF THE PRESS-FIT TECHNOLOGY

The advantages at a glance:

• No soldering errors, no flux problems
• High reliability
• No additional washing necessary
• No thermal loads on the circuit board and the electronic components
• Quick, inexpensive circuit board population
• Circuit board can be populated on both sides
• Recycling thanks to simple extraction

 


TYPICAL FAILURE RATES – EXPERIENCES FROM THE MARKET

Breakdown rate in fit

Soldering manual

0,5

Soldering machine

0,03

Soldering SMD machine

0,2

Wire-wrap

0,002

Crimp manual, machine

0,25

Temi-point

0,02

Press-in

0,005

IDC

0,05

Quetschen Manual, machine

0,25

Screw

0,5

Clip (spring force)

0,5

Soldering manual

Breakdown rate in fit: 0,5

Breakdown rate in fit: 0,03

Breakdown rate in fit: 0,2

Breakdown rate in fit: 0,002

Breakdown rate in fit: 0,25

Breakdown rate in fit: 0,02

Breakdown rate in fit: 0,005

Breakdown rate in fit: 0,05

Breakdown rate in fit: 0,25

Breakdown rate in fit: 0,5

Breakdown rate in fit: 0,5

FIT rates for electrical connection techniques

1 FIT = number of failures per 109 hours

WIDE RANGE OF APPLICATIONS

Härter compliant press-fit zones HCP and EloPin®-HCP

Standard soldering technology is more and more often being replaced by press-fit technology not only in the automotive sector, but in virtually all industries using electronics. With our flexible press-in zones HCP (material thickness 0.6 mm and 0.8 mm) and EloPin®-HCP (material thickness 0.4 mm, 0.6 mm and 0.8 mm), we offer solutions for a wide variety of applications. Plus, we are currently working on even more variants.

Based on the application temperature and electric conductivity requirements, we process many different materials. The Härter and EloPin® Compliant Press-Fit Zones can be used in circuit boards with plated through holes as per the new standard IPC 9797 for press-fit zones, in accordance with DIN EN 60352-5 as well as customer specifications.

Inquire about application areas and possibilities afforded by Härter press-fit technology. 

HCP Type

EloPin®
04-10 HCP

HCP
06-10

HCP
06-20

HCP
06-25

EloPin®
06-30 HCP

HCP
08-10

HCP
08-20

EloPin®
08-30 HCP

EloPin®
08-40 HCP

HCP
06-AB

HCP
08-AB

Material Thickness0,4 mm0,6 mm0,6 mm0,6 mm0,6 mm0,8 mm0,8 mm0,8 mm0,8 mm0,6 mm0,8 mm
Finish hole0,6 mm1,0 mm1,0 mm1,0 mm1,0 mm1,45 mm1,45 mm1,45 mm1,60 mm1,0 mm1,45 mm

EloPin®
04-10 HCP

Material Thickness: 0,4 mm

Finish hole: 0,6 mm

Material Thickness: 0,6 mm

Finish hole: 1,0 mm

Material Thickness: 0,6 mm

Finish hole: 1,0 mm

Material Thickness: 0,6 mm

Finish hole: 1,0 mm

Material Thickness: 0,6 mm

Finish hole: 1,0 mm

Material Thickness: 0,8 mm

Finish hole: 1,45 mm

Material Thickness: 0,8 mm

Finish hole: 1,45 mm

Material Thickness: 0,8 mm

Finish hole: 1,45 mm

Material Thickness: 0,8 mm

Finish hole: 1,60 mm

Material Thickness: 0,6 mm

Finish hole: 1,0 mm

Material Thickness: 0,8 mm

Finish hole: 1,45 mm

PRECISION RIGHT FROM THE START

Prototype production of Härter press-fit zones HCP and EloPin®-HCP

To ensure production at our customers’ premises goes smoothly right from the start, our in-house prototyping shop can manufacture sample concept parts on existing tools before series production to tailor solutions to customer-specific requirements. All influencing parameters crucial for Härter press-fit zones are already defined during the product engineering phase and can be taken into consideration while manufacturing prototypes. This includes raw materials, press-fit zone geometry and surface coating, for example. During this phase, Härter works not only with the original active elements for the Härter and EloPin® press-fit zones – the punching machines are also already running with the strokes rates from series production. Various punching machines are available in a separate area exclusively for sample and prototype production. Customers looking to create prototypes don’t have to wait for punching capacity to open up or to stop series orders. Benefit from our innovative technology and experience: Our specialists in press-fit technology product management will support you from manufacturing prototypes to series production.

Metal/plastic composite parts with Härter press-fit zones

At Härter, we can also produce complex assemblies. We design and build product-specific prototype tools in our own die making shop. Our versatile machine fleet for producing overmoulded/fitted punched part prototypes with press-fit zones is available for all our customers’ needs.


STEP-BY-STEP
PROTOTYPE PRODUCTION

 

Prototype production process with coated punching edges outside the press-fit zone area

Prototype production process with non-coated punching edges outside the press-fit zone area

What you can expect:

  • A competent partner at your side during all phases of product engineering and development.
  • For prototype production of punched parts with press-fit zones, we rely on tools in both discontinuous and continuous operation.
  • The production of Härter and EloPin® press-fit zones in prototype tools is comparable to series production.
  • Our in-house laser processing and prototype tool modifications allow us to create customer-specific designs for punched parts on the contact side.

RELIABLE

Qualification of press-fit connection of Härter press-fit zones

At our in-house press-fit zone lab, we perform all major tests for assessing the press-fit connection.

• Press-fitting and extraction
• Contact resistance
• Grind testing
• Spring characteristics of the press-fit zone
• Whisker testing
• Rapid changes in temperature
• Long-term temperature
• Damp heat
• Visual inspections with the Keyence 3D microscope

When it comes to quality, we leave nothing to chance. Tests in our laboratory are carried out in accordance with the new standard IPC 9797 for press-fit zones, DIN EN 60352-5 as well as customer specifications. We coordinate the test scope, process and parameters with our customers based on their application. For testing with vibration and corrosive gas, we rely on the support of experienced external partners. 


TYPICAL PARAMETERS

Press-fit zone typePress-fit force F on*Press-fit force F off**Width of press-fit zoneLength of press-fit zone

HCP 06-10

≤ 120 N

≥ 40 N

≥ 1,2 mm

> 4,0 mm

HCP 08-10

≤ 160 N

≥ 50 N

≥ 1,6 mm

≥ 4,4 mm

HCP 06-AB

≤ 120 N

≥ 40 N

≥ 1,3 mm

≥ 3,4 mm

HCP 08-AB

≤ 160 N

≥ 50 N

≥ 1,7 mm

≥ 4,7 mm

EloPin® 04-10 HCP

≤ 65 N

≥ 20 N

≥ Ø 0,7 mm

≥ 2,1 mm

EloPin® 06-30 HCP

≤ 100 N

≥ 30 N

≥ Ø 1,24 mm

≥ 3,5 mm

EloPin® 08-30 HCP

≤ 160 N

≥ 40 N

≥ Ø 1,67 mm

≥ 4,15 mm

EloPin® 08-40 HCP

≤ 160 N

≥ 50 N

≥ Ø 2,0 mm

≥ 4,15 mm

HCP 06-10

Press-fit force F on*: ≤ 120 N

Press-fit force F off**: ≥ 40 N

Width of press-fit zone: ≥ 1,2 mm

Length of press-fit zone: > 4,0 mm

Press-fit force F on*: ≤ 160 N

Press-fit force F off**: ≥ 50 N

Width of press-fit zone: ≥ 1,6 mm

Length of press-fit zone: ≥ 4,4 mm

Press-fit force F on*: ≤ 120 N

Press-fit force F off**: ≥ 40 N

Width of press-fit zone: ≥ 1,3 mm

Length of press-fit zone: ≥ 3,4 mm

Press-fit force F on*: ≤ 160 N

Press-fit force F off**: ≥ 50 N

Width of press-fit zone: ≥ 1,7 mm

Length of press-fit zone: ≥ 4,7 mm

Press-fit force F on*: ≤ 65 N

Press-fit force F off**: ≥ 20 N

Width of press-fit zone: ≥ Ø 0,7 mm

Length of press-fit zone: ≥ 2,1 mm

Press-fit force F on*: ≤ 100 N

Press-fit force F off**: ≥ 30 N

Width of press-fit zone: ≥ Ø 1,24 mm

Length of press-fit zone: ≥ 3,5 mm

Press-fit force F on*: ≤ 160 N

Press-fit force F off**: ≥ 40 N

Width of press-fit zone: ≥ Ø 1,67 mm

Length of press-fit zone: ≥ 4,15 mm

Press-fit force F on*: ≤ 160 N

Press-fit force F off**: ≥ 50 N

Width of press-fit zone: ≥ Ø 2,0 mm

Length of press-fit zone: ≥ 4,15 mm

These parameters may vary and deviate from guideline values depending on the circuit board version, the sleeve structure, the press-fit contact and the process parameters.

 

* circuit board thickness ≥ 1.6 mm ** after ≥ 24h (following storage at room temperature)

INFORMATIONAL MATERIAL FOR DOWNLOAD

YOUR CONTACT FOR ALL THINGS PRESS-FIT ZONE RELATED

 

Jürgen Turnsek press-fit technology product management

Gutenberstraße 6-8 | 75203 Königsbach-Stein Germany

Tel.: +49 7232 3046 - 383 | Fax: +49 7232 4214

pressfittechnology@remove-this.haerter.com